Major Maintenance Department KPI's
Regularly reviewing and analyzing these KPIs will help you maintain effective and efficient maintenance operations, ultimately leading to improved equipment performance and reduced costs. 1. Reduce Breakdowns: Decrease the number of equipment failures. 2. Zero Failure Machine: Ensure that key machines operate without any failures. 3. Abnormality Correction: Address and fix abnormalities immediately. 4. MTBF (Mean Time Between Failures): Work to increase the time between equipment failures. 5. MTTR (Mean Time to Repair): Shorten the time required to repair broken equipment. 6. MTTF (Mean Time to Failure): Aim to lengthen the average duration a part lasts before failure. 7. Failure Rate: Lower the frequency at which equipment fails. 8. Reliability: Improve the chances that equipment will function correctly without malfunctioning. 9. Minimum Spares: Maintain only the necessary spare parts to prevent operational downtime. 10. PM Schedule (Preventive Maintenance): Adhere to a regular maintenance schedule to avert problems. 11. TBM (Time-Based Maintenance): Carry out maintenance based on a fixed time interval rather than only when issues arise. 12. CBM (Condition-Based Maintenance): Perform maintenance according to the actual condition of the equipment. 13. MP Sheet / Know-why / Know-How: Utilize MP Sheets and document the reasons and procedures for maintenance. 14. Reduce Maintenance Cost: Lower the costs associated with maintaining equipment. 15. Reduce Energy Cost: Decrease the energy expenses involved in running equipment. 16. Kaizen / OPLs (One Point Lessons): Apply continuous, incremental improvements through Kaizen and OPLs.